Industrial Energy

Background	Achievements	Select clients
Thrust areas	Professional capabilities
Major activities	Publications

Background
EC (Energy Conservation) Act 2001 has been in force since March 2002, indicating that energy conservation is a high priority area for the Government of India. Under the mandate of the EC Act, BEE (Bureau of Energy Efficiency) is the nodal agency for implementation of policy programme and to implement various activities contained in the EC bill to provide momentum to the energy efficiency actions in the country.

TERI-Bangalore is one of the few organizations known for promoting energy efficiency practices for Indian industries. These activities were commenced with the initial support from Indo-EC Project way back in 1990. During the last 15 years, the Industrial Energy Group at TERI-Bangalore has grown as a ‘specialist organization’ dealing with concerted programmes, covering several main elements of the industrial energy with emphasis on promotion of energy efficiency improvement concepts and practices falling under—consultancy, training and research, and information dissemination.
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Thrust areas
Comprehensive audits of all sectors of industries:
     - Energy (thermal and electrical)
     - Water
     - Power quality
     - Electrical safety
Capacity building
Practical energy audit programmes, education, information dissemination, and awareness building programmes for industrial engineers/managers/top management
Demonstration of projects for new energy efficient technology applications
Scrutiny of the green field projects for incorporation of efficiency parameters at design stage itself
Studies covering unique/special studies focusing on the problem faced by the industries
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Major activities
Comprehensive Energy Audit covering analysis of major equipments performance for energy efficiency, data analysis, and advice for improvement options
Conduct workshop/training/coaching programme for various levels of plant personnel and also for those appearing for national level exams of energy manager/energy auditors
Assistance in implementation of energy efficiency project and development of industry specific ‘Energy Management Action Plan’
Devising specific energy consumptive figures for bench marking
Advice on corporate energy related studies

(For more details please view major projects section)

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Achievements
One among the first few Institutions in the country to commence activities in the sphere of Energy Efficiency
One of the largest group of qualified full time auditors having exposure/experience to deal with various techniques required in evaluating energy efficiency for all types of equipment / systems
Multi-disciplinary group of professionals—most of them intensively trained for advanced energy audit techniques in Germany
Completed 750 comprehensive energy audits, including at least 150 ‘energy intensive industries’ as listed by BEE
Only Institution in India to own a wide array of the latest, most accurate, sophisticated, and portable instruments worth more than Rs.300 lakhs for measurement of electrical, mechanical, and thermal parameters
Developing and utilizing ‘group of essential softwares', which aids the optimizing/energy saving techniques
‘Temporary Accreditation’ as ‘Energy Auditor’ of BEE and also listed as ‘Energy Auditor’ by several state nodal agencies such as, TNEB (Tamilnadu Electricity Board), MEDA (Maharashtra Energy Development Agency) and GEB (Gujarat Electricity Board)
Winner of awards for ‘Best Energy Auditor’ and ‘Best Performance Improvement Award’ of PCRA (Petroleum Conservation Research Association) since last three years.
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Professional capabilities
High level of audit probing skills, technical knowledge, and analytical capabilities of professionals
Online field data collection using sophisticated, portable, microprocessor based instruments.
Report quality is of high standard covering present status, relevant observations, analysis, and recommendations
Scope for self-development skills and access to international developments/literatures for professionals.
Sectoral/area wise panel of experts also share their knowledge on energy audit approaches.
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Publications
The group has brought out best practice/energy efficiency manuals.

Equipment specific – electrical system, pumps, compressed air, lighting, furnaces, boilers, and steam generation
Industry specific – foundry and forging, steel re-rolling, iron and steel, glass, and brewery industry.

Select clients
Private sector:
ACC Ltd, Bajaj Auto Ltd, Baroda Rayon Corp., Bharat Fritz Werner Ltd, Bharat Shell Ltd, Bhoruka Steels Ltd, Binani Glass Ltd, Binani Zinc Ltd, Bombay Dyeing & Mfg. Co. Ltd, Brooke Bond India Ltd, Chemfab Alkalis, Chettinad Cements Ltd, Chitavalsa Jute Mills, Cipla Ltd, Citurgia Bio-chemicals Ltd, EID Parry India Ltd, Electric Lamp Manufacturers (I) Ltd, ESCORTS Ltd, GKW Ltd, Gokak Mills Ltd, Graphite India Ltd, Himatsingka Seide Ltd, L&T (Larsen & Toubro ) Ltd Hazira, Indian Aluminium Co. Ltd, ITC Ltd, J K White Cement Works, Jindal Aluminium Co. Ltd, Kesoram Cement Ltd, L&T Cements, K B D L, L & T Ltd Powai, Manekgarh Cements, Mysore Breweries Ltd, Nirlon Ltd, Panyam Cements & Minerals Inds., Paper plants at Vapi, PEFCO Foundry, Punjab Alkalis & Chemicals Ltd, Reliance Industries Ltd, Seshasayee Paper Boards Ltd, Star Paper Mills Ltd, Sunflag Iron & Steel Ltd, Taj Group of Hotels, Titan Industries Ltd, TTK Prestige Ltd, United Breweries Ltd, Voltas Limited, Wipro Ltd

Public sector:
Bangalore Water Supply & Sewerage Board, Bharat Earth Movers Ltd, Bharat Electronics Ltd, Bharat Heavy Electrical Ltd, Hindustan Aeronautics Ltd, Hindustan Newsprint Ltd, Hindustan Zinc Ltd, HPCL, Indian Oil Corporation Ltd, Indian Telephone Industries Ltd, KAVIKA (Karnataka Vidyut Karkhane), Kerala Water Authority, KPTCL, KSIC, Kudremukh Iron & Ore Co. Ltd, Mysore Paper Mills Ltd, Mysore Sugar, National Aluminium Company Ltd, National Fertilizers Ltd, National Mineral Dev. Corp. Ltd, Northern Coalfields Ltd, Rashtriya Chemicals & Fertilizers Ltd, Tamilnadu Petro Products, Wheel & Axle Plant

Multinational companies:
ABB Ltd, Bharat Fritz Werner Ltd, Britannia Industries Ltd, Delphi Automotive Systems Ltd, E-Merck India Ltd, FAG Precision Bearings Ltd, GE – BE Ltd, HPCL, IBM India Ltd, L & T John Deere Ltd, MICO Ltd, Molex India Ltd, Rain Calcining Ltd, Toyoto Kirloskar Motor Ltd, Volvo India Limited, WIDIA India Ltd, Wipro GE Ltd

Sector-wise list of clients
- Automobile Sectors
     Delphi Automotive Systems, Hyundai Motors India Limited, Tamilnadu; L & T John Deere, Pune;
      MICO – Bangalore; Royal Enfield Ltd, Chennai; Volvo India Pvt. Limited, Bangalore

- Building /Hotels Audits
     Diana Hotels Ltd ; Hindustan Level, Unilever (R&D) Centre, Bangalore; Le Royal Meridian, Chennai; Taj Connemara Hotel; Taj Coromandel Hotel ; Taj West End Hotel ; TIFR, Mumbai; Voltas Ltd; Sagar, Mumbai

- Cement Plants
     ACC Limited—Madukkarai, Wadi, Lakheri, Chaibasa, Gagal, Chandrapur Works; Chettinad Cements Corporation, Dindigul; L & T Ltd—Arakonam, Jharsiguda, Durgapur, Awarpur, Hirmi, Hazira

- Engineering
     ITI, HAL, & BEL, Bangalore; Godrej Appliances, Mumbai; L & T Limited, Powai; Lakshmi Metal Works, Coimbatore; MICO, Bangalore; Sterlite Industries (India) Limited, Tuticorin; Tat BP Solar, Bangalore; Titan Industries Ltd, Hosur; Voltas Ltd, Dadra and Hyderabad

- Fertilizer, Petro- Chemicals & Chemicals
Berger Paints India Ltd, Kolkatta and Goa ; Citurgia Bio-chemicals, Surat and Rishikesh; Hindustan Petroleum Corpn. Ltd, Vishakapatnam; Mangalore Chemicals & Fertilisers Ltd, Mangalore; Rashtriya Chemicals Ltd, Thal, Chembur ; Tamilnadu Petroproducts Ltd Lab, Chennai; Tata Chemicals Ltd, Mithapur, Gujarat

- Food & Agro Based
Britannia Industries Ltd,- Chennai, Mumbai & Kolkatta; GMR (Sugar) Technology Ltd; ITC Limited, Munger (Tobacco Division); Mysore Sugar Co., Ltd, Mysore; Nutrine Confectionary; Riddhi Siddhi Gluco Biols Ltd, Gokak ; Tata Tea Ltd, Bangalore

- Glass & Ceramics
AGI Glasspac Ltd, Hyderabad; BHEL, Bangalore and Jagdishpur; Binani Fibres Tiles, Binani; Maithan Ceramic Limited, Jharkand; Murudeshwara Power Corporation, Hubli

- Green Field Projects
ITC-Bangalore (Devanahalli-Sunrise project); Brigade Group, Bangalore; Digital Global Soft Ltd; Godavari Drinking Water supply –Vishakhapatnam Municipal Corporation; Wipro Limited, Bangalore

- Harmonic Audit
ACC Ltd, Wadi; Aeronautical Development Agency, Bangalore; ITC Limited, Kolkatta ; J K Cements, Rajasthan; Kesoram Cements Ltd; Lapp India Ltd

- IT Sectors / Data Centres
AT & S Ltd, Mysore; Bharati Broadband Networks, Bangalore; Central Manufacturing Technology Institute; Digital Global Soft; HP Ltd ; HTMT Ltd; Intel Technologies Ltd, Bangalore; Progeaon Ltd, Bangalore; Sap Lab India Ltd, Bangalore; Tata Elxsi Limited; Tata Teleservices Ltd, Bangalore; Wipro Ltd, Bangalore & Pune

- Iron & Steel
Balasore Alloys Ltd, Orissa; Bharat Ferro Ltd, Pune; Binani Zinc, Binani ;GKW Ltd, Titlagargh; GMR Technology & Industries Ltd, Srikakulam; Indian Aluminium Co. Ltd, Taloja, Belgaum, Hirakud, Chotmuri, Lohardaga; Kudremukh Iron & Ore Ltd, Kudremukh & Mangalore; Indian Smelting & Refining Co., Ltd, Bhandup & Thane; Jindal Vijayanagar Steel Ltd, Bellary; Magna Electro Castings Ltd, Coimbatore; Lakshmi Machine Works, Coimbatore

- Municipal Water Installations
BWSSB (Bangalore Water Supply & Sewerage Board), Bangalore; Kerala Water Authority, Kerala (Entire State) ; Municipal Water Installations, Mysore, Bellary, Hubli & Dharwad, Tiptur & Arasikare, Dandli, Bhatkal, Karwar, Sirsi, Mangalore, Belgaum, Gulbarga, Vishakhapattanam, Kareemnagar; Municipal Water Installations, Pune; TNUDF (Tamil Nadu Urban Development Fund) 25 ULBs (Urban Local Bodies)

- Pharmaceutical
Chemfab Alkalies Ltd, Pondicherri (Twice); Dr. Reddy Labs (BD#2, 5 & 6); E-Merk India Ltd, Goa & Taloja ; Tamilnadu Petro Products (EHC), Chennai

- Power Plants
GMR Power, Basin bridge, Chennai; JVSL, Toranaguallu ; Maharashtra State Electricity board, Parli Station; National Thermal Power Corporation, Farakka (CHP & CM); Reliance Industries Ltd, Surat & Pathalganga; Tanir Bavi Power Plant Ltd, Mangalore

- Pulp & Paper
Aryan Paper Mills Ltd, Vapi, Gujarat; Daman Ganga Board Mills Ltd ; ITC Bhadrachalam Paper Boards Ltd, Bhadrachalam; J K Paper Ltd, Raigad; Mysore Paper Mills, Mysore; Nathani Paper Mills Ltd, Vapi, Gujarat; Ruby Macons Limited, Vapi, Gujarat; Seshasayee Paper and Boards Limited, Erode

- Textile & Synthetic Fibre
Bombay Dyeing Ltd, Mumbai; Chandra Textiles, Erode; Chestlind Textiles Limited, Baglur, Tamilnadu; Forbes Gokak Ltd, Gokak; Gloster Jute Mills Ltd, Kolkatta; Madanapalli Spinning Mills, Madanapalli; Pioneer Processing, Erode; Super Spinning Mills Ltd, Hindupur; Tulsyan NEC Limited, Doddaballapur; Varalakshmi Jute Mills Ltd, Rajam

- Foundry
Magna Electro Casting